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By the 1860s, most machines were capable
of efficient and reliable mechanized threshing and winnowing. The laborious
process of feeding bundles into the machine and removing and disposing
of the straw and chaff that exited out the rear of the machine had yet
to be mechanized, however. By the early 1870s, however, it was possible
to buy a machine like the MacDonald- MacPherson Standard (780939).
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| MacDonald-MacPherson
& Co., Standard Threshing Machine (780939) |
These came equipped with a straw stacker:
a slatted conveyor attached to the rear of the machine, which carried
the straw away and deposited it in a pile. As the straw stack grew in height,
the conveyor was gradually raised by a system of chains and pulleys. Although
straw stackers mechanized the process of building straw stacks and eliminated
the need for several labourers, this labour-saving was often offset by a
need for more workers elsewhere in the process. By the 1880s, for example,
horse-drawn binders were supplanting field labourers and speeding the harvesting
process. These machines used wire to tie the stalks of grain, however, making
it necessary to have several labourers had to cut and remove the wire ties
before passing the bundles to the labourers who fed them into the machine.
Once the grain had been separated from the stalks and chaff, two more labourers
removed it from the machine and measured and bagged it. Thus, despite technological
advances, a minimum of six men was still required to operate a threshing
machine.
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| J.R. Ebersol Special
Band Cutter and Self-Feeder |
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| Sawyer-Masseys
Peerless Separator (700391) |
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The use of sisal twine in the Appleby patent
twine-tying mechanism of the late 1880s soon made it unnecessary for labourers
to cut and remove wire ties. This, in turn, made it possible to introduce
a mechanical device for feeding bundles into the threshing machine. There
were many competing brands of self-feeders; all, however, were similar in
appearance and function. Sawyer-Massey of Hamilton used a J.R. Ebersol Special
Band Cutter and Self-Feeder on their Peerless Separator
(700391). A self-feeder consisted of a conveyor, equipped with open slats
with upward-pointing short tines. These were attached to the front of the
machine, level with the bottom of the cylinder. The tines caught the bundles
as they were pitched onto the conveyor, and carried them under a row of
reciprocating knives which cut the twine bands, opened the bundles, and
fed them directly into the cylinder at a constant rate.
By the mid-1890s, most of the large machines
from Canadian and American manufacturers were equipped with self-feeders,
that had governing mechanisms controlling the speed at which sheaves were
fed into the cylinder. This speed was related to the cylinders optimum
threshing speed. The feeder would not start moving until the cylinder
was spinning fast enough and, when the cylinder slowed under the load,
so did the self-feeder. This meant it was nearly impossible to slug or
jam the cylinder by feeding sheaves too quickly. Although it was essential
that the cylinder and subsequent mechanisms be kept operating at maximum
capacity, too much grain led to reduced separating efficiency. This forced
manufacturers to increase the length and width of their machines
straw walkers, in order to accommodate the increased flow of material
to be separated. It was common to find a threshing machine with a 32-inch-wide
cylinder and a 54-inch-wide straw walker.
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